This is the first phase of the automatic chicken coop door conversion project. I will be using the Add A Motor D20 chicken coop door motor. Update: You can read about phase two of the automatic chicken coop door conversion.
I have an existing coop. That means I need to convert the existing chicken door into an automatic door. To do this I designed a door cover that completely covers the existing entrance to the coop when installed.
I decided to approach this project in two phases. The first phase is to construct the automatic door. The second phase will be to install it into the chicken coop.
I took pictures while working on phase one and have provided step by step instructions below.
The automatic chicken door will be mounted to a piece of half inch plywood. The first step is to measure the door cover using a chalk line. Then it can be cut out using a circular saw.
The second step is to measure the door opening and mark it with a pencil using a straight edge.
Next, cut out the door opening using a circular saw.
Make a new door. The new door should be one inch wider than the door opening. This will allow the door to completely cover the opening. The door will be held in place by the door rails.
Next, you will need to fabricate door rails for the new door to slide up and down in. I used 2×2 lumber and 3/8 inch rabbet bit in a router to make the door rails. I made three passes with the router, removing more wood with each pass.
Attaching the door rails to the door cover is the next step. I nailed the rails in place.
The next step is to mount the bracket for the Add A Motor D20 chicken coop door opener. According to the installation instructions, this bracket should be mounted the height of the door plus ten inches above the door. In my case, I designed an 8 inch tall door. I mounted the bracket 10 + 8 = 18 inches above the door. I had height constraints because I am installing into my existing coop.
This is the information I wish I had when I built the coop this spring. I could have left enough room for the door during the initial construction, instead of having to make the door cover.
Attach the motor to the mounting bracket.
Installing the sealing washer is the next step.The sealing washer attaches to the new door one inch below the top of the door in the center of the door. This is what holds the lift cable that is used to raise and lower the door.
I had to use a wood screw that I had on hand. The wood screw was longer than half an inch. This means it stuck out the back of the new door. This is a problem because it will prevent the door from easily sliding in the door rails.
In order to shorten the wood screw, I used bolt cutters to trim it.
Now that the motor is mounted and the sealing washer is attached to the new door, the door travel can be adjusted. The provided installation instructions explain how to do this step. I have shown the door in the open position below.
Next apply power to the motor to test the close operation.
Questions or Comments?
Please leave a reply below if you have any questions or comments.